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FactoryIQ
Manufacturing Intelligence
AI-powered predictive maintenance, visual quality inspection, and production optimisation for modern manufacturing facilities — deployed on-premise, without cloud dependency.
Edge-Native
Runs fully on-premise, no cloud needed
72–96 hrs
Predictive maintenance advance warning
Multi-MES
OPC-UA, SCADA & PLC compatible
The Problem We Solve
Factories generate millions of data points. Almost none of it is used.
Modern manufacturing facilities are instrumented with thousands of sensors, PLCs, and SCADA systems — yet most manufacturers rely on manual inspection, scheduled maintenance calendars, and spreadsheet-driven planning. FactoryIQ turns existing operational data into a live intelligence layer that tells engineers what will break, what quality issues are forming, and where production can be tightened — before the problem costs money.
Platform Capabilities
01.Predictive Maintenance
IoT sensor data from motors, compressors, conveyors, and CNC machines feeds ML models that predict equipment failure 72–96 hours before it occurs. Maintenance teams receive actionable work orders — not post-failure incident reports. Unplanned downtime drops; planned maintenance windows shrink.
02.AI-Powered Visual Quality Inspection
High-speed camera arrays combined with computer vision models inspect products at full line speed with sub-millimetre defect detection precision — identifying surface defects, dimensional deviations, and assembly errors that manual inspection misses under production pressure. Zero throughput penalty.
03.Production Schedule Optimisation
FactoryIQ analyses machine states, workforce availability, material inventory, and order priorities in real time to generate continuously-optimised production schedules. Throughput increases by rebalancing loads dynamically — without the guesswork of traditional scheduling sheets.
04.Energy & Sustainability Intelligence
ML models identify energy consumption anomalies by machine, production line, and shift — exposing waste patterns invisible to conventional SCADA monitoring. Manufacturers gain targeted, data-backed recommendations for energy reduction without compromising output.
05.Edge-Native Deployment
FactoryIQ runs on industrial edge hardware within your facility. No cloud dependency, no data leaving the plant, no latency from off-site processing. Fully compatible with PLC, SCADA, and MES systems via standard OPC-UA and MQTT interfaces. Works in environments with no reliable WAN connectivity.
Edge-Native
Fully on-premise, zero cloud dependency72–96 hrs
Predictive maintenance advance warning windowMulti-MES
OPC-UA, SCADA, PLC & MES compatible